Independent engineer · Bicycle industry

From spec sheet
to production bike

I find the right factories, in Asia and in Europe, and take your product all the way to production: specifications, prototypes, tooling, negotiation and quality follow-up. Twenty years of manufacturing frames, wheels and electronics for my own brands and for others.

Carbon road bike photographed against a concrete wall
20 yearsof product development and industrial purchasing in cycling
10,000bikes sold in 5 years with CKT Bikes
€3Mannual revenue, 40% of it export
4 countriesof factories managed: China, Italy, Poland, France
Services

Sourcing, development, industrialization

My core expertise covers the stages where a bike or accessory project is won or lost: choosing the manufacturer, defining the product and moving it into production. For the rest of the project, I bring my experience running bike brands and my network.

Purchasing

Supplier sourcing

Find the factory that can make your product, at the right price and on time.

  • Factory search and qualification in Asia and Europe
  • RFQs, quote comparison, cost analysis
  • Negotiation of prices, MOQs and lead times
  • On-site factory audits and visits
Engineering

Product development

Turn your idea into a technical package a factory can quote and build.

  • Product requirements and technical specifications
  • Geometry, component selection and build spec
  • Prototype and sample follow-up
  • Embedded electronics: PCB, Gerber files
Production

Industrialization

Go from an approved sample to a compliant series, delivered on time.

  • Moulds and tooling, pre-series validation
  • Quality control and compliance (ISO 4210)
  • Supply planning
  • Supplier coordination through to delivery

Focused assignment

One clear need, one clear deliverable, a few weeks.

identify and qualify three factories for a carbon gravel frame, with quotes compared.

Full project

I run the product from requirements to first production.

launching a private-label bike range for a retailer.

Part-time role

Outsourced technical director or buyer, a few days a month.

managing suppliers and developments for a brand with no in-house engineering team.

Process

Five steps, one point of contact

You work directly with the engineer doing the job. No project manager in between.

  1. Brief

    Your product, target retail price, volumes and timeline.

  2. Sourcing

    Factory shortlist, requests for quotation, costed comparison.

  3. Prototypes

    Samples, testing, corrections to the technical file.

  4. Pre-series

    Tooling, quality approval, standards compliance.

  5. Production

    Manufacturing follow-up, inspections, delivery coordination.

Projects

Products that actually got made

Zeen Superlite carbon frame, head tube detail
2025 – 2026Asia sourcing

Zeen Bikes for Probikeshop

Building a bike brand for online retailer Probikeshop, as a contractor.

  • Factory selection and visits in China
  • Supplier negotiation and component selection
  • Prototype follow-up, industrialization and supply
CAD model of the HOOT GPS tracker with part drawings
2019 – 2024Electronics

HOOT GPS trackers

Design and industrialization of standalone GPS trackers, from circuit board to series production.

  • Electronics design, Gerber files, prototyping
  • Suppliers in France, Poland and Asia
  • White-label products for SCOTT, GIANT and LAZER
Aluminium mould for a carbon front triangle, with carbon plies laid up
2014 – 2018Carbon · Italy

Heroin Bikes

High-end carbon bikes, handcrafted in Italy, around a hundred frames a year.

  • Supplier and mould management
  • Design, prototyping, industrialization
  • Product compliance
Rider on a red and white CKT carbon road bike
2007 – 201312 employees

CKT Bikes

Bike brand founded and run for six years: €3M annual revenue, 40% export, 10,000 bikes sold in five years.

  • Frame sourcing and manufacturing in Asia
  • Supply management
  • Assembly in France
Who I work with

Typical clients

Bicycle brands

A new range, a factory change, a frame to develop, without hiring a full-time engineer.

Retailers and e-commerce

Launching a private label and needing someone who knows the factories.

Accessories and electronics

Connected devices, lighting, locks, trackers: from electronic prototype to series production.

Contact

Let's talk about your product

Tell me about your project in a few lines: product, volumes, timeline. I will reply within 48 hours with a first assessment and a proposal.

Based in Gap, French Alps. Factory visits in Asia and Europe. English and French.

Email
remi [at] nexxride.com